Sagola 4600 HEX Spray Gun | Clear, Base, HVLP
The Sagola 4600 HEX is a lightweight, gravity-feed refinishing gun engineered for fast color lay-down and glass-level clear coats.
Its HEX system™ fluid nozzle pre-atomizes material to deliver a flat, balanced fan with uniform droplet size—so you hit target film builds with fewer passes, less mottling, and minimal texture.
Built from anodized aluminum with stainless wetted parts and PTFE seals, it’s made for daily booth work in automotive and industrial shops.
Category: Gravity Spray Guns Tags: 3600 XPT, Spray Gun, Topcoat
Demo Video:
https://youtu.be/CUb06F4Muhc
Why Pros Pick It
- HEX system™ nozzle: star-geometry pre-atomization for finer spray at higher flow rates—better coverage, smoother blends, truer color.
- Dialed-in control: independent product, air, and fan regulators; run low pressures without starving the pattern.
- Real-world speed: wide, stable fan reduces overlap corrections and rework.
- Built to last: anodized body, stainless internals, solvent-resistant seals.
- Clean-air ready: pairs best with coalescing filtration; antistatic hoses recommended in ATEX zones.
Ideal Uses
- Automotive refinish (basecoat, clear, waterborne)
- Industrial coatings on metal, wood, plastics
- Adhesives and varnishes needing consistent film builds
Quick Specs
| Weight (w/o cup) | ~468 g (1.03 lb) |
|---|---|
| Max air pressure | 4 bar (58 psi) |
| Recommended working pressure | 1.4–2.2 bar (20.3–31.9 psi) |
| HVLP reference | ~1.8 bar (26 psi) |
| Air inlet | 1/4″ BSP |
| Wetted materials | Anodized aluminum, stainless steel, PTFE, POM, Nylon |
| Typical spray distance | EPA caps 15–20 cm (6–8″); HVLP 12–15 cm (5–6″) |
| Operating temp | 0–60 °C (32–140 °F) |
Aircaps, Tips & Needles
- Aircaps: DVR BASE, DVR CLEAR, DVR CLEAR PRO, DVR HVLP
- Tip/needle sets: 1.20, 1.20 XL, 1.30 (swap in minutes)
- Air consumption (ref): DVR HVLP ~425 L/min; DVR BASE ~290 L/min (at stated test pressures)
Compliance & Approvals (USA)
- SCAQMD Rule 1151 compliant when used with Sagola RC1 analog gauge (200100036) or Sagola digital gauge (559018).
- ATEX: II 2G T4 X (use earthing/antistatic hoses in explosive atmospheres).
What’s in the Box
- Sagola 4600 HEX spray gun
- Accessory wrench & cleaning brush
- DPC cup adapter coupling
- Protective case
- Online manual
Pro Setup Tips
- Start at ~2.0 bar inlet, fan wide open; trim pressure to the lowest that achieves your finish.
- Keep perpendicular travel and consistent gun speed to maximize transfer and avoid dry spray.
- For waterborne or hot/dry booths, step up tip size +0.1–0.2 mm and slightly round the fan to load the core.
FAQs
What pressures should I run?
General work: 1.4–2.2 bar (20.3–31.9 psi). HVLP reference: ~1.8 bar (26 psi). Never exceed 4 bar max.
Which tip for base vs. clear?
Common picks: 1.20 / 1.20 XL for base & waterborne; 1.30 for higher-build clear. Match to product viscosity and booth conditions.
How do I keep it in spec?
Clean after each use, lightly lubricate moving threads, and use OEM parts. Solvent-resistant internals; avoid halogenated solvents. Warranty: 3 years.
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Interchangeable Parts
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Consistent high quality finishes
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Low Maintenance
| Weight | 1.03 lb |
|---|---|
| Air Cap |
Base, Clear, Clear Pro, HVLP |
| Needle/Nozzle |
1.20mm, 1.25mm, 1.30mm |
| Weight |
1.03 lb |
| Dimensions |
6.33 x 0.74 x 7.36 inches |
| Air inlet |
BSP 1/4“ M |
| Maximum Air pressure |
4 Bar, 58 PSI |
| Recommended air pressure |
1.4 to 2.2 bar, 20.3 to 31.9 psi |
| Recommended air pressure HVLP |
1.8 bar, 26psi |
| Materials in contact with product |
Anodized aluminum, STAINLESS steel, PTFE, POM and Nylon |
| Recommended EPA aircaps application distance |
15 to 20 cm., 5.9 to 7.9 inches |
| Recommended HVLP aircaps application distance |
12 to 15 cm., 4.7 to 6 inches |